Applications
• General purpose system
• Single and multiple engine capability
• Total power to 700 HP
• Typical applications include center console fishboats and cruisers
Features
• Independent engine tilt for twin engine installations
• Easy steering
• 5 turns lock to lock steering response
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How To Select A Front Mount Outboard Steering System
300HP+ Outboard Installation Recommendations
Order Guide
Application Guide – Single Engine Applications
Application Guide – Twin Engine Applications
Cylinder Installation
Liquid Tie Bar Kit
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HOW TO SELECT A FRONT MOUNT OUTBOARD STEERING SYSTEM
1. From the order guide below select the system configuration based on:
a) the number of engines, and
b) the total engine power to be installed.
2. From the application guide below confirm that the Front Mount Cylinder will fit your specific make, model, and year of engine. Select the adapter kit for single engines or the tie bar kit for dual engines.
3. From the order guide select the appropriate helms and accessory hardware for each steering station.
4. From the order guide select the fitting and hose kits required for the installation. Note: for hoses add the distance required, in feet to the last two digits of the part number.
5. Confirm that there is sufficient space available in the splashwell and dash areas for the steering components. See WARNING.
Notes
Not recommended for use in installations where:
a) chopper, cleaver or surface piercing propellers are used,
b) the engine is highly elevated on the transom,
c) engine trim tabs have been removed,
d) the boat speed exceeds 75 mph (120 km/h), or
e) the power exceeds maximum Coast Guard or M.O.T. recommendations for the boat.
WARNING.
Operational interference of the steering cylinder/cylinder fittings and jackplates/transom/splashwell can occur under certain conditions. Check installation thoroughly throughout the full range of Motor Tilt, Jack Height and Trim before making final installation.
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300HP+ OUTBOARD INSTALLATION RECOMENDATIONS
With the introduction of heavier, higher horsepower engines producing more torque, Teleflex Marine has updated its recommendations across various applications (single and multiple engines, different hull types, etc.) Please read carefully to ensure that your current steering system provides the best comfort versus performance available.
| ENGINE | SEASTAR FRONT MOUNT (Normal Use) |
SEASTAR FRONT MOUNT (Aggressive Use – See Note 1) |
HYNAUTIC K-6 (Normal Use Only) |
| Single Engine | SINGLE CYLINDER 350HP Max 75 MPH Max HC53xx Cylinder (See Note 2) |
SINGLE CYLINDER 350HP Max HC53xx Cylinder (See Note 2 & 3) |
SINGLE CYLINDER 300HP Max 55 MPH Max |
| Dual Engine Non-Counter Rotating |
SINGLE CYLINDER 450HP Max, 55 MPH Max HC53xx Cylinder, HO60xx Tiebar |
SINGLE CYLINDER Not Recommended |
SINGLE CYLINDER 400HP Max 55 MPH Max |
| DUAL CYLINDER 600HP Max, 55 MPH Max HC53xx Cylinders, HO60xx Tiebar |
DUAL CYLINDER 700HP Max HC67xx Cylinders (See Note 2 & 4) HO67xx Tiebar |
DUAL CYLINDER 500HP Max 55 MPH Max |
|
| Dual Engine Counter Rotating |
SINGLE CYLINDER 600HP Max, 55 MPH Max HC53xx Cylinder, HO60xx Tiebar |
SINGLE CYLINDER Not Recommended |
SINGLE CYLINDER 400HP Max 55 MPH Max |
| DUAL CYLINDER 600HP Max, 55 MPH Max HC53xx Cylinders, HO60xx Tiebar |
DUAL CYLINDER 700HP Max HC67xx Cylinders (See Note 2 & 4) HO67xx Tiebar |
DUAL CYLINDER 500HP Max 55 MPH Max |
|
| Triple Engine One With Counter Rotating |
DUAL CYLINDER 900HP Max, 55 MPH Max HC53xx Cylinders, HO60xx Tiebar |
DUAL CYLINDER 1050HP Max HC67xx Cylinders (See Note 2 & 4) HO67xx Tiebars HA67xx Center Engine (See Note 2) Bracket Kit |
NOT RECOMMENDED |
| TRIPLE CYLINDER 900HP Max, 55 MPH Max HC53xx Cylinders, HO60xx Tiebar |
TRIPLE CYLINDER 1050HP Max HC67xx Cylinders (See Note 2 & 4) HO67xx Tiebars |
NOT RECOMMENDED |
Notes
1. Teleflex has specific steering equipment for boats that are driven aggressively, used in severe conditions or with more than 300 HP per engine.
2. ALL ENGINES over 300 HP and all boats that are driven aggressively must use a high strength tiller bolt, kit part #HA5822. All front mount cylinders built after June 15, 2007 will have this high strength bolt included in the box.High strength tiller bolts can be identified by the marking ‘TFX – ARP’ on the head of the bolt (refer to NOTICE below).
3. HC63xx PRO Cylinders are designed for all those critical high speed, single outboard engine boats, such as Bass, Flats combo Race/Ski and other performance orientated boats capable of speeds in excess of 65 mph. For optimal performance, the use of SeaStar PRO Kevlar Steering Hoses is recommended.
4. HC67xx Tournament cylinders are designed for use with high powered fishing/sport boats. If your application calls for dual or triple outboard engines, is capable of speeds exceeding 55 mp/h and runs ion open water, tournament Cylinders should be used.
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ORDER GUIDE
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APPLICATION GUIDE – Single Engine Applications
If your engine’s Horsepower rating is 300+, please refer to our 300HP + Outboard Installation Recommendations prior to selecting a cylinder from this application guide to ensure that you are selecting the correct cylinder for your engine/boat.
| ENGINE MANUF. | YEAR | MODEL | CYLINDER | NOTES |
| Force | 1985 TO DATE | 90-150HP | HC5345 | |
| Honda | 1996 TO DATE | 75-90HP | HC5345 | |
| 1998 TO 2009 | 115-130HP | HC5347 | ||
| 1998 TO DATE | 30-50HP | HC5345 | See Note 1 | |
| 2001 TO DATE | 135-225HP 4-STROKE | HC5345 | ||
| 2003 TO DATE | BF135HP | HC5345 | ||
| 2010 TO DATE | 115HP | HC5345 | ||
| Johnson / Evinrude | 1977 TO 1990 | 65-300HP | HC5348 | |
| 1988 TO 1997 | 250-300HP V8 | HC5342 | ||
| 1991 TO DATE | 40-250HP | HC5345 | Inc. ETech Engines | |
| 1996 TO DATE | 75-250HP FICHT | HC5345 | ||
| 1998 TO DATE | 40-140HP 4-STROKE | HC5358 | See Note 1 | |
| 2000 TO DATE | 115HP FICT | HC5358 | See Note 1 | |
| 2002 TO DATE | 200-225HP 4-STROKE | HC5345 | ||
| 2005 TO DATE | E250 DPX VINDICATOR | HC5348 | ||
| Mercury | 1984 TO 1994E | 2.4/2.5HP EFI | HC5345 | See Note 2 |
| 1989 TO DATE | 75-300HP | HC5345 | ||
| 1996 TO DATE | 75-225HP 4-STROKE | HC5345 | ||
| 1998 TO DATE | 30-60HP | HC5345 | See Note 1 | |
| 2003 TO DATE | 250-300HP XS | HC6345 | See Note 3 | |
| Nissan | 1990 TO DATE | 90-140HP | HC5345 | |
| Suzuki | 1986 TO DATE | 100HP | HC5345 | |
| 1986 TO 2002 | 115-140HP | HC5345 | NOT 1996 | |
| 1986 TO DATE | 150-300HP 2 & 4 STROKE | HC5345 | ||
| 1996 ONLY | 115-140HP | HC5348 | ||
| 1998 TO DATE | 40-140HP 4-STROKE | HC5358 | See Note 1 | |
| 2003 TO DATE | 90HP 4-STROKE | HC5358 | See Note 1 | |
| US Marine | 1996 TO DATE | 90-120HP | HC5345 | |
| Yamaha | 1990 TO 2003 | 40-90HP | HC5345 | |
| 1986 TO DATE | 100-250HP 2-STROKE | HC5345 | See Note 5 | |
| 1997 TO DATE | 80-225HP 4-STROKE | HC5345 | See Note 5 | |
| 2000 TO DATE | 150-250 HPDI | HC5345 | ||
| 2002 TO DATE | 300 HPDI | HC5358 | ||
| 2003 TO DATE | 25-60HP 4-STROKE | HC5348 | See Note 1 | |
| 2007 TO DATE | F300–F350 | HC5345 | See Note 4 | |
| 2010 TO DATE | 70HP 4-STROKE | HC5348 | ||
| Yanmar | 1994 TO DATE | 90-120HP | HC5345 |
Notes:
1. Requires kit HO5090.
2. May require extensive cowling modifications.
3. MUST use High Strength Tiller bolt, part # HA5822. Refer to the Notice below identifying the high strength bolt.
4. Optional cylinder part # HC5358. Slight interference may occur when using the HC5358, with the engine in the full tilt position.
5. Cylinder part # HC5358 may also be used in these single engine applications.
High Strength Tiller bolt, part# HA5822. ALL cylinders shipped after June 1st, 2007 will have this bolt included in the cylinder package.
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APPLICATION GUIDE – Twin Engine Applications
If your engine’s Horsepower rating is 300+, please refer to our 300HP + Outboard Installation Recommendations prior to selecting a cylinder from this application guide to ensure that you are selecting the correct cylinder for your engine/boat.
| ENGINE MANUF. | YEAR | MODEL | CYLINDER | TIE BAR KITS | NOTES | |
| Twin Engine Single Cyl. | Twin Engine Dual Cyl. | |||||
| Force | 1985 TO DATE | 90-150HP | HC5345 | HO5008A | HO5008A | |
| Honda | 1996 TO DATE | 75-90HP | HC5345 | HO6001 | HO6002 | See Note 3 |
| 1998 TO 2009 | 115-130HP | HC5347 | HO5063 | HO5064 | See Note 5 | |
| 1998 TO DATE | 30-50HP | HC5345 | HO6001 | HO6002 | See Note 2 | |
| 2001 TO DATE | 150HP 4-STROKE | HC5345 | N/A | HO6002 | See Note 7 | |
| 2001 TO DATE | 225HP 4-STROKE | HC5345 | HO6001 | HO6002 | ||
| 2003 TO DATE | BF135HP | HC5345 | HO6003 | HO6002 | ||
| 2010 TO DATE | 115HP | HC5345 | HO6003 | HO6002 | See Note 7 | |
| Johnson / Evinrude | 1977 TO 1990E | 65-300HP | HC5348 | HO6003 | HO6002 | |
| 1988 TO 1997 | 250-300HP V8 | HC5342 | HO5001A | HO5030 | See Note 5 | |
| 1991 TO DATE | 40-250HP | HC5345 | HO6003 | HO6002 | Inc. ETech | |
| 1996 TO DATE | 75-250HP FICHT | HC5345 | HO6003 | HO6002 | ||
| 1998 TO DATE | 40-140HP 4-STROKE | HC5358 | HO6003 | HO6002 | See Note 2 | |
| 2000 TO DATE | 115HP FICT | HC5358 | HO6003 | HO6002 | See Note 2 | |
| 2002 TO DATE | 200-225HP 4-STROKE | HC5345 | HO6003 | HO6002 | ||
| 2005 TO DATE | E250 DPX VINDICATOR | HC5348 | HO6003 | HO6002 | ||
| Mercury | 1984 TO 1994 | 2.4/2.5HP EFI | HC5345 | HO6001 | HO6002 | See Note 4 |
| 1989 TO DATE | 75-300HP | HC5345 | HO6001 | HO6002 | See Note 3 | |
| 1996 TO DATE | 75-200HP 2 & 4-STROKE | HC5345 | HO6001 | HO6002 | ||
| 1998 TO DATE | 30-60HP | HC5345 | HO6001 | HO6002 | See Note 2 | |
| 2002 TO DATE | 225HP 4-STROKE | HC5358 | HO6001 | HO6002 | See Note 1 | |
| 2003 TO DATE | 250-300HP XS | HC5345 | N/A | HO6002 | See Note 6 | |
| Nissan | 1990 TO DATE | 90-140HP | HC5345 | HO6001 | HO6002 | |
| Suzuki | 1986 TO DATE | 100HP | HC5345 | HO6003 | HO6002 | |
| 1986 TO 2002 | 115-140HP | HC5345 | HO6001 | HO6002 | NOT 1996 | |
| 1986 TO DATE | 150-300HP 2 & 4 STROKE | HC5345 | HO6003 | HO6002 | ||
| 1996 ONLY | 115-140HP | HC5348 | HO6001 | HO6002 | ||
| 1998 TO DATE | 40-140HP 4-STROKE | HC5358 | HO6003 | HO6002 | See Note 2 | |
| 2003 TO DATE | 90HP 4-STROKE | HC5358 | HO6003 | HO6002 | See Note 2 | |
| US Marine | 1996 TO DATE | 90-120HP | HC5345 | HO6001 | HO6002 | |
| Yamaha | 1990 TO DATE | 40-90HP | HC5345 | HO6003 | HO6002 | |
| 1986 TO DATE | 100-250HP 2-STROKE | HC5345 | HO6001 | HO6002 | ||
| 1997 TO DATE | 80-225HP 4-STROKE | HC5358 | HO6001 | HO6002 | See Note 1 | |
| 2000 TO DATE | 150-250 HPDI | HC5358 | HO6001 | HO6002 | See Note 1 | |
| 2002 TO DATE | 300 HPDI | HC5358 | HO6001 | HO6002 | ||
| 2003 TO DATE | 25-60HP 4-STROKE | HC5348 | HO6003 | HO6002 | See Note 2 | |
| 2010 TO DATE | 70HP 4-STROKE | HC5348 | HO6003 | HO6002 | ||
| 2006 TO DATE | F300–F350 | MUST use Tornament Cylinders | ||||
| Yanmar | 1994 TO DATE | 90-120HP | HC5345 | HO6001 | HO6002 | |
Notes:
1. HC5345 is optional for SINGLE Engine ONLY applications. DO NOT use HC5345 for Twin engine applications as operational interference may occur.
2. Requires kit HO5090.
3. Minimum engine center = 27″.
4. May require extensive cowling modifications.
5. HO5030 and HO5064 comes without tie-bar.
6. One cylinder per engine. Must use Mercury supplied tiller bolt for installation.
7. Interference will occur when using a single HC5345 cylinder and HO6003 tiebar when installed in the aft hole on the steering arm.
Options include,
a) install tiebar into most forward hole (this will limit steering articulation),
b) purchase K-6 Cylinder, and tiebar kit part # HO5009. There will no be no interference when using twin HC5345 cylinders.
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CYLINDER INSTALLATION
WARNING.
Operational interference of the steering cylinder/cylinder fittings and jackplates/transom/splashwell can occur under certain conditions. Check installation thoroughly throughout the full range of Motor Tilt, Jack Height and Trim before making final installation.
If interference does occur, contact:
Teleflex Canada for additional information/options.
Telephone: (604) 270-6899 or (941) 488-6744
If interference is not eliminated total steering loss can occur, causing property damage and/or personal injury.
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LIQUID TIE BAR KIT
Part # HA5471-2
The Cylinder Alignment Valve will allow for the periodic required realignment of two outboard motors or rudders that are linked together with a Hydraulic Tie Bar as opposed to a solid link or Mechanical Tie Bar. Generally found on Pontoon Boats and Catamarans. Teleflex recommends the use of a mechanical tie bar when possible. There is no true substitute for a mechanical connection. The ‘Liquid Tie Bar Valve’ will require re-alignment. The frequency of re-alignment is too difficult to predict here as several application specific variables need to be taken into consideration.
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